Industry Information

Home > Industry Information

Company news Industry Information

Technical Analysis of Spring Selection for Vibrating Screens in Drilling Solid Control Equipment

As the core equipment of the drilling fluid solid control system, the spring selection of the vibrating screen directly affects the screening efficiency, equipment service life and operational stability. This article, in light of the characteristics of drilling conditions, systematically expounds the selection principles, type comparisons and key precautions of vibrating screen springs.


I. Core Principles for Selection

1. Load matching

The spring load-bearing capacity needs to be calculated based on the total weight of the screen box (including cuttings and drilling fluid) and the excitation force of the vibrating motor. For large vibrating screens (with a processing capacity > 100t/h), composite springs with a stiffness of ≥200N/mm should be selected. For medium and small-sized equipment, rubber springs can be used.

2. Vibration characteristic adaptation

3. Environmental adaptability


Comparison of Mainstream Spring Types


Type

Material

Stiffness range N/mm

Applicable scenarios

Typical   defect

Rubber spring

Natural/synthetic rubber

50-150

Medium and small-sized screening (processing capacity < 50t/h)

It ages quickly (lifespan < 2 years) and has poor oil resistance

Metal      spring

60Si2MnA steel

100-300

Large-scale screening (processing capacity > 100t/h

The noise is high (> 85dB), and regular lubrication is required

Composite spring

Steel core + polyurethane/rubber

80-250

Highly corrosive/high-temperature environment

High cost (unit price > 30% of metal springs)



图片1.png


Rubber spring



图片2.png


Composite spring


图片3.png


Metal spring

 Key Parameters for Selection

1. Preload calculation

According to the weight of the screen box (W) and the number of springs (n) :

F=nW×g×K

(K is the safety factor, taken as 1.2-1.5)

2. Fatigue life verification

The Miner criterion is adopted to evaluate the life under cyclic loading:

N=(Ka σa σ−1)m ⁻ ¹

(σ youdaoplaceholder0 ₁ represents the fatigue limit, σ youdaoplaceholder4 represents the stress amplitude, and m represents the material index)


Application Cases


Maintenance Points

1.Regular inspection: Check the spring deformation every 500 hours (allowable value < 2mm).

2. Lubrication Management: Metal springs should be lubricated with lithium-based grease (NLGI Grade 2) every quarter.

3. Replacement standard: Rubber springs must be replaced when the crack depth exceeds 1mm or the elastic modulus decreases by more than 15%.



The selection of springs for vibrating screens should take into account mechanical properties, environmental factors and economy. Through precise calculation and matching with working conditions, the solid control efficiency can be significantly improved (rock cuttings removal rate > 95%), and the equipment failure rate can be reduced (annual downtime < 8 hours). It is recommended to give priority to using composite springs to achieve the best balance between cost and performance.

ApplicationProductsNewsMarketing

KOSUN Alibaba Online Shopping Station

Copyright ©1992-2020 Xian KOSUN Environmental Engineering Co., Ltd.